Overheads – Everything you need to know

Cost control is a key factor in the success of any business. Overheads play a particularly important role in this regard – as they are incurred in almost every business but cannot be directly attributed to a specific product or service.

These indirect costs affect not only pricing but also the overall financial performance of businesses.

In this article, you will find a concise overview of:

  • the definition and classification of overheads
  • the different types and characteristics
  • calculation, allocation and monitoring
  • and tools to help you with this – such as. collana diva now by MAC IT Solutions.

What are overheads? Explained simply

Overheads are costs that are incurred by the company but cannot be directly allocated to a specific product or order.

Typical examples:

  • Energy costs in the production hall
  • Rent for office or warehouse space
  • Administrative costs
  • IT or insurance expenses

These recurring costs account for a large proportion of the total costs. In cost accounting, they are therefore allocated to different departments or areas of activity using methods such as cost centre accounting – before ultimately being allocated proportionally to the products or services.

Why are overheads so important?

Because they have a direct impact on pricing and, consequently, on your company’s competitiveness. If they are allocated incorrectly or inaccurately, this can lead to incorrect prices – and, in the worst case, to losses.

Accurate recording and realistic allocation of overheads are therefore crucial to your company’s profitability.

How can overheads be allocated effectively?

Unlike Direct costs, which can be directly attributed to a product or service, require Overheads specific allocation methods. And this is precisely where cost centre accounting comes into play.

In this process, overheads are first allocated to various cost centres such as production, administration or logistics. It is only in the next step that these costs are allocated to cost objects – that is, to specific products, orders or services.

A key tool in this process is the Operating Statement (BAB). It helps you to allocate overheads systematically and transparently to the correct cost centre and department.

Overhead costs – example

This allows you to allocate energy costs incurred in the production hall directly to the relevant „Production“ cost centre. This ensures transparency – and ensures that overheads are ultimately allocated to products in a fair and realistic manner.

The Cost centre accounting This therefore provides the basis for accurate costing and fair prices.

How are overheads calculated?

In order to allocate overheads effectively to products or services, the so-called Overhead charge rate. It shows how high the overheads are in relation to direct costs – and helps to calculate prices fairly and realistically.

The formula: Overhead surcharge rate = Overhead costs / Direct costs × 100

Sample calculation for overheads

Imagine that your company has:

  • Overheads from €50,000
  • Direct costs from €100,000

The surcharge rate is then calculated as follows:

  • €50,000 ÷ €100,000 × 100 = 50 %

In other words, for every euro of direct costs, there are 50 cents of overheads. This figure is factored into the pricing calculation to ensure that your products or services also cover the indirect costs.

Why is the overhead surcharge so important?

The overhead surcharge is a key instrument of the Cost Centre Accounting. It ensures that the total costs are allocated fairly across your products – and that you calculate your prices in such a way that they are economically viable and based on a realistic overheads surcharge.

This is the only way to ensure that not only direct costs but also the often hidden overheads are covered.

A practical example of allocating overheads to different cost objects

A furniture manufacturer produces two product lines – office chairs and conference tables. The rental costs for the production hall (classified as overheads) are allocated between the two areas on the basis of the square metres used. By applying an appropriate overhead surcharge, the company can calculate its prices realistically and remain competitive.

An overview of types of overheads

Overhead costs can be categorised not only by their source, but also by how they are allocated and their behaviour within the organisation. Here is a concise overview of the key categories.

Primary and secondary overheads

Overhead costs can be divided into two main categories: primary and secondary overhead costs.

Primary overheads arise from external expenditure that flows into your business from outside. This includes, for example, rent, administrative salaries or energy costs – in other words, everything that comes directly from outside and affects the running of the business.

Secondary overheads arise from internal services. For example, when the central IT team provides services to other departments, this usage is charged – and recorded as secondary overheads.

Direct and indirect overheads

Actual overheads cannot be directly attributed to a specific product or order – for example, executive salaries or office costs. They relate to the business as a whole and are incurred regardless of individual projects.

Fictitious overheads could, in theory, be allocated directly (e.g. small parts in production), but for practical reasons are treated as overheads across the board. This saves effort – particularly where the amounts involved are very small.

Fixed and variable overheads

Fixed overheads remain constant – regardless of how much you produce or sell. Classic examples include rent, insurance and fixed salaries. They provide planning certainty, but also result in fixed cost blocks when capacity utilisation is low.

Variable overheads rise or fall in line with production volumes. A typical example is electricity costs, which increase as machines run for longer. These costs are more flexible, but also more heavily dependent on the order book.

Overhead costs vs. direct costs: the differences

Direct costs are directly attributable – such as the cost of materials for a product or services, or wages in the manufacturing process.

Overheads relate to several products or services at the same time and must be allocated using allocation keys or mark-ups.

These distinctions are fundamental to cost accounting – and, ultimately, to fair and economically sound price calculation.

Common errors in the allocation of overheads

The allocation of overheads is often complex – and that is precisely where the risk lies. Errors in allocation or methodology have a direct impact on cost accounting and price calculation. The following points are among the most common pitfalls in practice:

  • Flat-rate allocation keys: If overheads are allocated too broadly across all products or departments, this leads to distortions. It is important to take a more nuanced approach – for example, by using different allocation keys for administration, production and logistics.
  • Irregular updates: Overhead surcharges should be reviewed regularly and adjusted to reflect changes in cost structures. Otherwise, outdated figures will lead to unrealistic price calculations.
  • Unclear distinction between fixed and variable components: Anyone who fails to distinguish between these will find it difficult to plan realistically – particularly when faced with fluctuating workload or seasonal factors.
  • Lack of transparency in the cost centre structure: If it is not clearly defined which costs arise where, the allocation quickly becomes a matter of estimation – and thus loses its significance.

Anyone who accurately records overheads, analyses them regularly and allocates them systematically lays a solid foundation for sound business decisions – from product costing to strategic planning.

Overhead costs in practice

In reality, you will encounter overheads in a wide variety of areas within a business. They are incurred without being able to be directly allocated to a product or order – yet they are nonetheless essential to business operations.

Practical examples:

  • Administrative costs: e.g. salaries in administration, IT systems or office supplies
  • Energy costs: for example, for machinery, lighting or air conditioning in production
  • Material overheads: due to warehousing costs such as rent, maintenance or stock management
  • Insurance and depreciation: e.g. for machinery or buildings
  • Maintenance and repair costs: for plant or IT infrastructure

These examples illustrate just how versatile and relevant overheads are to your company’s cost structure.

Conclusion: Keep an eye on your overheads!

Keeping track of your overheads is not just a tedious extra – it is a key element of cost accounting and a genuine driver of long-term business success. After all, only by knowing where and why certain costs arise can you take targeted action to counteract them, optimise processes and set your prices in a way that is both realistic and profitable.

With a clear structure, automated distribution and good planning, you can:

  • Manage your costs effectively and identify hidden cost drivers
  • Set your prices at a competitive level without jeopardising your profit margin
  • Improve your profitability in the long term – particularly in challenging economic times

Those who keep their overheads under control make better decisions, operate more flexibly – and gain a genuine competitive advantage.

How collana diva now helps you manage your overheads

The reliable allocation and distribution of overheads requires not only expertise – but also the right software. With collana diva now, our ERP solution for the retail sector, allows you to automate precisely these processes efficiently and in a traceable manner.

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