IoT analytics platform with Azure at Bühler AG - for global efficiency and sustainability

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The project at a glance

Up to 48% less downtime

Digital processes replace handwritten procedures throughout the sales organisation.

Real-time analysis of millions of data points

Structured app processes and automated data transfer significantly reduce the error rate.

Sustainability target: 50% less by 2025

Employees have mobile access to data - for faster processes and better customer advice.

Industry

Production and manufacturing / Food & mobility industry

Customer

Bühler AG

Technology / Product

Azure IoT Edge, Azure Data Explorer, Microservices & APIs (including: Kusto Query Language, Python support, user dashboards)

Two people in a production environment record machine and process data using tablets.

Project description

The task

Bühler is pursuing the ambitious goal of reducing resource consumption (waste, energy, water) by 50 %, worldwide by 2025.

To this end, machines should be networked worldwide, operating data analysed in real time and individual optimisation approaches made visible. Importantly, the platform should be scalable, maintainable and understandable for a wide range of user roles.

Industrial production plant with silos and towers

Solution

The realisation

Bühler developed a modern IoT platform together with Microsoft: Bühler Insights.

The solution is based on Azure IoT Edge for data acquisition directly at the machine. The data streams (telemetry in the millions) are stored in Azure Data Explorer analysed. Visualisation and benchmarking are carried out via role-based dashboards, supplemented by flexible APIs and script access via KQL and Python.

The platform has a modular structure and can be quickly adapted to new customer scenarios using microservices.

„With Azure Data Explorer, we were able to focus on added value instead of operating infrastructure.“

Cédric Menzi

Solution Architect, Bühler Insights

Two people in protective clothing analyse machine and process data using tablets.

Result / Impact

This is how the problem was solved

Bühler was able to achieve measurable results with the new IoT analytics platform:

✔️Up to 48 % less downtime

✔️49 % fewer errors, 18 % less energy consumption

✔️16 % more productivity

The platform now comprises 50+ digital services and is equipped for worldwide rollouts.

The focus on sustainability, coupled with technical excellence and modern data analysis, makes Bühler a pioneer in data-driven Industry 4.0.

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